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Fertilizer Company

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    • Turbine compressor rotor repairs and balancing Doha Qatar | Gulf Turbo Services

    Fertilizer Company

    5 January 2021
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    Gulf Turbo Services (GTS) has successfully managed an emergency Breakdown on a gas turbine for a local Fertilizer Company. This company was a long standing Customer, who traditionally was 100% OEM focused for replacement parts and services.

    In this time-pressurised breakdown situation, our Customer was open to exploring parts and services beyond the OEM. Although an existing Customer for GTS, we had never worked on this particular piece of equipment for this Customer before.

    GTS assisted with 24 hour on-site shift work by conducting a full inspection of the power turbine rotor, an exceptionally old piece of equipment, to understand what the breakdown involved. With good used parts salvaged from a second previously retired unit, we were able to successfully repair one working unit in our workshop utilising used, but extensively tested buckets and new rivets supplied by our Customer.

    As a team we understood our Customer’s business and the impact of the gas turbine being out of service. We therefore put skilled technical teams in place to work the extended shifts including weekends and focus on the repairs until the gas turbine was back in operation 4 days later.

    Once all the rotor repair work had been conducted, we completed the low speed balancing to ensure the weight distribution via the staggered blade positioning could be further optimised to guarantee the lowest possible risk of vibration. This would ensure that the gas turbine could operate at optimal levels throughout its performance field. In addition, we also supplied our Customer with a complete Quality Assurance Documentation file. This complete data pack included the disassembly records, inspection reports, final assembly reports etc., giving our Customer the required traceability and peace of mind that the repair had been done according to the highest safety and quality levels they have come to expect from GTS.

    By our Customer moving away from being 100% OEM focused, they were able to save time on repairing their equipment and the repair work was completed locally, quickly and cost effectively, which ultimately allowed our Customer to resume production earlier than originally anticipated. A positive impact on their productivity.

    Ian Nel

    More posts by Ian Nel

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    Turbine compressor rotor repairs and balancing Doha Qatar | Gulf Turbo Services

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